Course covers technologies used for production of engines and its components in todays automotive companies. Technologies of forging, casting, sintering for semi-finished products, successive heat treatment, machining of final parts, and assembly will be introduced. Processes of quality check are also covered. During exercises design of manufacturing process of concrete parts, CNC programming, simulation of assembly and industrial metrology will be done.

1. Introduction to ICE from view of production ? parts, material, production technologies
2. Casting technologies ? high pressure, low pressure, gravity die casting
3. Casting - precision casting methods
4. Closed die forging, cros wedge rolling - principles, design of parts
5. Forged parts - crankshaft, camshaft, piston
6. Sintering of automotive parts - principle, metals, examples - conrod, clutch lining, bearings
7. Heat treatment of engine parts - cementing, hardening, nitriding
8. Machining of prismatic parts, milling - engine block
9. Machining of rotational parts, turning - crankshaft, piston
10. High precision machining technologies - grinding, honing
11. Assembly of engine, Production planning
12. Metrology
13. Quality assesment of engine

1. Material properties of engine materials
2. Design of manufacturing process of forged gear wheel
3. Design of manufacturing process of casted piston
4. CNC programming
5. Simulation of manufacturing and assembly process
6. Industrial metrology in praxis

ICE; production technologies; casting; forging; welding; machining; assembly